High alumina brick and alkali brick

High alumina brick
High alumina brick has high compressive strength, high refractoriness under load and good thermal shock resistance. Because of its low cost with high quality, it is widely used in varieties of cement kilns. When to be used in arch crown, calcined alumina brick is better.

High alumina bricks suitable for cement kilns include phosphate bonded alumina brick, phosphate bonded high alumina wear-resistant brick, anti-stripping alumina brick, chemically bound (special) alumina brick and general alumina brick and so on.

Alkali Brick Series
Alkali brick has excellent alkali corrosion performance, under certain conditions, it will react with the alkali compound kiln materials and kiln gas, rapidly forming enclosed type dense protective enamel layer on the turn, preventing the continuing internal mixing and bricks "base crack ", which is a indispensable kiln lining material in NSP kiln. This series bricks include ordinary alkali-resistant brick, high-strength alkali-resistant brick, insulation alkali-resistant brick and arch type alkali-resistant brick.

Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.
Article Source:High alumina brick and alkali brick
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
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Reasons for mesh cracking of high alumina bricks

In addition, high alumina bricks on the surface of the network cracks generated in the gap between the brick brick surface. Therefore, it can be inferred that when the excess air coefficient in the kiln is small or the reducing atmosphere is generated, the CO is easy to be retained in these places due to the smaller slit, so that the Fe2O3 in the product is reduced to FeO; the surface of the channel is smooth , So it will not be affected by changes in the atmosphere, no network cracks. It is important to note that frequent changes in the nature of the combustion atmosphere should be avoided during the firing process. So that this alternating change will cause the surface to be damaged.
The chemical analysis of the surface and the central part of the products with high surface cracks in the surface of the high alumina refractory bricks shows that the Al2O3 on the brick surface is 1% -2% higher than the central part and the SiO2 is 1% -2% Center more than 10 times higher. It was found that the content of mullite was 12% lower than that of the central part, 4% -5% in corundum and 7% -8% in glass. This indicates that during the migration of Na2O, Na + volatilizes and adsorbs on the surface of high alumina brick, which will promote the decomposition of mullite, reduce the mullite on the surface of the product, and increase the corundum and glass phases. As the surface of the liquid phase increased and early appearance, so that the brick surface premature contraction, resulting in the production of reticulation.
Practice shows that in order to avoid and reduce the high aluminum brick surface network cracks, 1.2. High bauxite clinker water absorption were controlled at 4% -5% below, the tube of water absorption should also be controlled at 5.5 % Below, the excess air coefficient control between 1.1-1.2 is appropriate, so that high alumina brick firing in a stable weak atmosphere.
Xinmi Changxing furnace refractory Tips: You may also on the refractory fire brick, refractory manufacturers, refractory bricks prices, high alumina refractory bricks, clay refractory bricks, Henan refractory brick factory, Xinwei refractory brick factory, Xinwei refractory brick factory Interested if you have any need please call our service hotline.
Article Source: refractory fire brick
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
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How to distinguish the quality of high alumina bricks

High alumina brick is mainly used in lining of blast furnace, hot blast stove, furnace top, blast furnace, reverberatory furnace and rotary kiln. In addition, high alumina brick is also widely used as the open - hearth furnace, pouring system plug, water - mouth brick, etc.

It is featured by good quality, high refractoriness, long service life, and it is the most widely used by the industrial furnace. As the quality of it deters the service life of furnace, it’s very important to distinguish the prime and common one, the following can be referred to choose the good high alumina bricks.

Firstly, color is important for high alumina bricks, the prime one has smooth apprearance, it’s yellow white, the four sides are flat, with no broken corners and no cracks.

Secondly, it’s better to weigh, on average, the weight of the first grade is about 4.5kg and the second grade is 4.2kg, the third grade is 3.9kg.
In all, hope those is helpful to choose the prime generality high alumina brick as per your application.

Article Source: How to distinguish the quality of high alumina bricks
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

The reason of crack mesh high alumina brick

Changxing refractory shows the reasons for the high alumina refractory bricks to produce reticular cracks. It is reported that high alumina bricks often appear on the surface of the crack is the production of high alumina brick defects, the reasons for this network cracks often quite complicated. For example, the clinker content (especially R2O content), the amount of fine powder added, the critical particle size, the mixing quality of the clay, the humidity and the temperature of the green body, the shrinkage of the green body during the firing, Mulli petrochemical reaction and corundum recrystallization, etc., will lead to the surface of the refractory product produced reticulate. The sintering of high alumina brick is liquid phase sintering, the formation temperature of liquid phase and the amount of liquid phase, the firing conditions of the atmosphere is also an important factor in the surface network cracks.
The sintering degree and firing atmosphere of high alumina bricks and the volatiles present in the gas phase have a great influence on the surface crack of high aluminum products. Sintered bad clinker in the process of burning products continue to shrink, causing the product cracking and crack; at the same time sintering bad clinker, the second Mulli Petrochemical is not sufficient, in the process of burning products, clinker itself Mullerite is still continuing, which is caused by inconsistencies in the product of an internal factor, resulting in the number of products increased the number of cracks and the increase in the degree of cracking.
High-aluminum refractory products on the surface of the degree of mesh cracking with the clinker used in the water absorption is closely related. The greater the water absorption of clinker, the greater the degree of reticulation. When the clinker with the water absorption rate, the product in the firing process clinker itself to continue to complete the sintering process, products shrink larger, and uneven, and thus prone to cracking and reticulation. In addition, the firing atmosphere of the kiln is one of the causes of the network cracks in the high aluminum products. When the high aluminum products are fired, the atmosphere of the kilns is weakly oxidized and the excess air coefficient is controlled at 1.1-1.2. The practice shows that the surface cracks Excess air coefficient increases and decreases, but the excess coefficient of air fluctuations should not be too large.
Changxing refractory are mainly producing high alumina brick, high alumina refractory bricks, alkali resistant brick, castable, clay brick, insulation brick, light high alumina brick, low creep high alumina brick, high aluminum wear Brick, high aluminum lightweight insulation brick, clay insulation brick, if you have any need please contact us anytime.
Article Source: refractory fire brick
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
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The details of high alumina brick

High alumina brick is containing Al2O3 more than 48% of aluminum silicate products. According to the different composition of minerals, high-quality refractory products are divided into corundum, mullite a just jade and silicon stone three categories. Corundum products, AI2O3 content of more than 95%, the basic mineral corundum (A12O3), raw materials for natural or artificial corundum, but also fused corundum products. The basic mineral of mullite-corundum is mullite (3A12O3.2SiO2), the rest is corundum and glass phase. Silica stone stone raw materials for the sillimanite (Al2O3 · SiO2), the basic minerals are mullite and glass phase. A large number of industrial applications are mullite and silicon wire stone high alumina brick. With the increase of Al2O3 content and the decrease of glass phase, the refractoriness and resistance to rapid cooling of the products are improved, and the resistance to slag resistance, especially for acid slag, is enhanced.
The main raw material of high alumina bricks is high bauxite, which contains minerals such as boehmite, boehmite and kaolinite. The bauxite is calcined and the minerals are converted to corundum and mullite crystals at different temperatures. And in the 1400-1500 ℃ temperature, corundum and quartz combined with the second mullite, crystal growth. In the high-aluminum clinker with soft raw clay as a binder. The production process of high alumina brick and clay brick is basically the same.

Most of the performance of high alumina brick is better than refractory fire brick, but the thermal stability is slightly lower than clay brick. With the different content of Al2O3, ordinary high alumina brick is divided into three grades: (LZ) -65, (LZ) -55, (LZ) -48.

As the main component of high alumina brick AL2O3 is an amphoteric oxide, acid and alkaline slag erosion can resist the erosion of iron oxide skin also have a certain resistance. It is often used to build the soaking furnace bottom, the lower furnace wall, the exhaust outlet at the vault, in the continuous heating furnace, the bottom of the furnace wall, burner brick, ceiling can be used high aluminum brick masonry. High aluminum bricks are also commonly used as lattice bricks, repairing thermal storage rooms.

High alumina brick in the industrial advanced countries, the proportion of total refractory materials is about 8-14%, China's high alumina bauxite rich resources for the development of high alumina brick to create favorable conditions.

Article Source: Generality High Alumina Brick
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
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Physical and chemical index of Low creep high alumina brick

Low creep high alumina brick is a special bauxite clinker as the main raw material, supplemented by special additives, high pressure molding, high temperature firing, with thermal storage capacity, small creep rate, etc., suitable for small and medium blast furnace Matching hot air stove.
Creep high alumina bricks physical and chemical indicators
Specifications DRL-135 DRL-145 DRL-150 DRL-165 DRL-155 DRL-150
Al2O3,% ≥ 70 75 80 65 55 48
Refractoriness, ℃ ≥ 1790 1790 1790 1790 1770 1750
Apparent porosity,% ≤ 20 20 19 24 24 24
Normal temperature compressive strength, MPa ≥ 65 70 80 49 44.1 39.2
The rate of change of the burner,% ≥ ± 0.1 ± 0.1 ± 0.1 + 0.1 ~ -0.4 + 0.1 ~ -0.4 + 0.1 ~ -0.4
1450 ℃ x2h 1500 ℃ x2h 1450 ℃ x2h
0.2MPa load softening start temperature, ℃ ≥ 1500 1550 1650 1500 1470 1420
High temperature creep rate,% ≤ 0.6
1350 ° C × 50 h 0.6 0.7
1450 ℃ × 50h 1500 ℃ × 50h
We are mainly producing high alumina bricks, high alumina refractory fire brick, alkali resistant bricks, refractory bricks, clay tiles, insulation bricks, light high alumina bricks, low creep high alumina brick, high aluminum wear Brick, high aluminum lightweight insulation brick, clay insulation brick, if you have any need please call our service hotline.
Chinafirebrick provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, Magnesia Carbon Brick, clay refractory bricks and other refractory.
Article Source: high alumina brick
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/