Silica ramming mass lining for tundish

Because of low investment, induction furnace is still very popular in worldwhile. Out of power, financial and other elements limit, many steel plants can not do continues casting. In this way, the tundish can only do sequential for 2 or 3 heats, or even 1 heat. In this condition, many factories are using tundish board, which should be broken down after one casting.
Say for one 2-strands tundish, cost for one set tundish board would be 20-25 USD. One casting service life would be a very big cost, and also bring a heavy labor work. To sort out this problem, many of Chinese small factories choose to use silica ramming mass to do tundish lining. After every casting, they would operate as following:

1. Pure out all melton steel.
2. Blow the tundish nozzle with oxygen lance.
3. Clean slag inside the tundish.
4. Cool down the tundish in normal temperature.
5. Change the sizing nozzle.
6. Preheat the sizing nozzle and start to use the tundish again.

In this way, we should only change the tundish nozzle every casting. For the silica ramming mass lining, it would last at least 10 castings, which would save a big cost from using tundish board.
For further details, please feel free to contact us, we would be your reliable partner.

Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.

Article Source:Silica ramming mass lining for tundish
Company name:Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

The importance of refractory design

Refractory design remains the most fundamental factor in furnace construction. Refractory design details and proven technology consideration is of paramount importance to come up with an optimum furnace life and to maintain productivity in the life span of the furnace lining.

The failure to produce a technically or operationally durable refractory design lining could give rise to premature deterioration of the refractory lining and furnace shell.

The premature failure of the furnace lining will lead to extensive heat losses, furnace bath shift, change in taphole orientation and alteration of the Pitch Circle Diameter. In this way, the pre-design of refractory lining is very important, we must pay attention to every details, finding out the most suitable refractories for each part.

Article Source:The importance of refractory design
Company name:Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

The importance of refractory design effect for submerged arc furnace’s working performance

Refractory design remains the most fundamental factor in furnace construction. Refractory design details and proven technology consideration is of paramount importance to come up with an optimum furnace life and to maintain productivity in the life span of the furnace lining.

The failure to produce a technically or operationally durable refractory design lining could give rise to premature deterioration of the refractory furnace lining and furnace shell.

The premature failure of the refractory furnace lining will lead to extensive heat losses, furnace bath shift, change in taphole orientation and alteration of the pitch circle diameter. In this way, the pre-design of refractory furnace lining is very important, we must pay attention to every details, finding out the most suitable refractories for each part.

If you want to learn more about this, please contact us. Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.

Article Source: Intermediate Frequency Induction Furnace Lining Material
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

The importance of refractory design effect for submerged arc furnace’s working performance

Refractory design remains the most fundamental factor in furnace construction. Refractory design details and proven technology consideration is of paramount importance to come up with an optimum furnace life and to maintain productivity in the life span of the furnace lining.

The failure to produce a technically or operationally durable refractory design lining could give rise to premature deterioration of the refractory furnace lining and furnace shell.

The premature failure of the refractory furnace lining will lead to extensive heat losses, furnace bath shift, change in taphole orientation and alteration of the pitch circle diameter. In this way, the pre-design of refractory furnace lining is very important, we must pay attention to every details, finding out the most suitable refractories for each part.

If you want to learn more about this, please contact us. Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.

Article Source: Intermediate Frequency Induction Furnace Lining Material
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

The importance of correct refractory design

As we all know, the refractory design remains the most fundamental factor in all furnaces construction. Refractory design details and proven technology consideration is of paramount importance to come up with an optimum furnace life and to maintain productivity in the life span of the furnace lining.

The failure to produce a technically or operationally durable refractory design lining could give rise to premature deterioration of the refractory lining and furnace shell.

The premature failure of the furnace lining will lead to extensive heat losses, furnace bath shift, change in tap hole orientation and alteration of the Pitch Circle Diameter. In this way, the pre-design of refractory lining is very important, we must pay attention to every details, finding out the most suitable refractories for each part.
Our technical team can give you a perfect design which is suitable for your furnaces according to specific needs, please contact us freely if you’re interested.

Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.

Article Source:The importance of correct refractory design
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

What factors should be considered when selecting methods of casting

Casting method commonly is sand casting, followed by special casting method, such as: metal casting, investment casting, plaster casting .. and so on. The sand casting sand can be divided into clay casting, organic binder sand casting, resin from the hard sand, lost foam and evanescent mode etc.
1.Priority should be using sand casting, mainly reason is compared with other casting methods, sand casting is with low cost, and its production process is simple with short production cycle. When the wet type can not meet the requirements, we can consider to use dry clay sand or other sand. Casting weight with green sand casting is from a few kilograms to dozens of kilograms, while dry clay production castings can be dozens of tons.
2.Casting method should adapt production volume, such like low-pressure casting, die-casting, centrifugal casting and other casting methods, because equipment and tooling are expensive, so mass production is the most suitable choice.
3.Modeling method should be suitable for refractory factory conditions.
4.Take into account the accuracy requirement and cost of the casting.
Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, magnesia carbon brick, clay refractory bricks and other refractory products.
Article Source:What factors should be considered when selecting methods of casting
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/

Methods to masonry of boiler castable

There are several methods could be taken, to protect the boiler castable from being destroyed during masonry.
(1) The balance of refractory castable and water is important, adding not too much or too little water.
(2) Blended castable should be used within 30 minutes, and please add it to the certain depth and length at a time.
(3) Mold of it could be demolished after the castable is strong enough. The load-bearing form should be demolished when the castable reaches 70% of the strength. In order to facilitate stripping, pouring all the mold before pouring surface should be coated with a layer of oil.
(4) After the boiler masonry to have enough natural drying period, so that most of the refractory layer of water can be precipitated.
(5) Before the oven, the furnace lining material must have a certain natural strength (enough safety period) to carry out. Oven principle "should not be short, should be slow should not be fast."
Changxing refractory provides refractory products, calcium silicate products, castable & mortar, china refractory brick, ceramic fiber felt, ladle & tundish nozzle, ceramic fiber with high quality for you. Such as high alumina refractory bricks, Magnesia Carbon Brick, clay refractory bricks and other refractory products.
Article Source: Methods to masonry of boiler castable
Company name: Henan Xinmi Changxing Refractory Materials Co.,Ltd
Email: sales1@chinafirebrick.com
Website:http://www.chinafirebrick.com/